Automatic
Automatic ATEX filling
Multi-head or compact automatic filling with a dosing route selected for small bottles.
View solutionVolatile personal-care liquids
ATEX Filling Machines for Alcohol & Perfume
Fill perfume bases, body mists and alcohol-rich products accurately, with the right dosing, container handling and closure equipment for your production.
Application factors
What matters when choosing your machine.
1
Volatility
Alcohol-rich products can release flammable vapour, influencing the zone, ventilation and machine category.
2
Small fill volumes
Nozzle size, dosing principle and container presentation matter for low-volume precision filling.
3
Container variation
Glass bottles, narrow necks and decorative packs need careful guiding and change parts.
4
Closure handling
Pumps, sprays, collars and caps may require several coordinated placement and crimping stages.
5
Product contact
Tubing, seals and pumps need compatibility with fragrance oils and alcohol formulations.
6
Clean changeovers
Multiple fragrances and short runs benefit from a practical product-path and cleaning strategy.
Machinery shortlist
Machine options that may suit your production.
Integrated
Complete perfume bottling line
Filling, pump placement, closure application and labelling planned as one line.
View solutionFlexible
Semi-automatic / compact route
Lower-output systems for short runs, contract packing and frequent fragrance changes.
View solutionQuote checklist
Send these details for a focused recommendation.
- SDS, alcohol percentage and flash point
- Bottle drawings, neck finish and minimum / maximum fill
- Pump, spray, collar and cap samples
- Required accuracy and bottles per minute
- Zone classification, extraction and static-control plan
- Cleaning, fragrance changeover and product recovery
- Labelling, coding and cosmetic inspection requirements
FAQs
Questions about filling alcohol & perfume.
Can ATEX fillers handle very small perfume bottles?
Yes, suitable dosing and bottle-handling routes can be considered, but the neck opening, fill volume, bottle stability and closure sequence need to be tested or reviewed.
Can pump and spray closures be integrated?
Yes. Pump insertion, collar crimping and cap application can be integrated where the closure samples and required output are defined.
Is alcohol percentage enough to specify the machine?
No. The full SDS, flash point, formulation, operating temperature, ventilation and workplace assessment are needed.
Your machine recommendation
Tell us what you need to fill — we’ll recommend the most suitable machine.
Send your product SDS, container details, fill range, target output and any ATEX information. You’ll receive a practical shortlist matched to your application.
☎ 01494 623015✉ sales@lancinguk.comDirect support for new machines, line upgrades and complete filling projects.
Precision and vapour control
Specify small-dose filling and closure handling around the complete formulation.
Alcohol percentage alone does not define a perfume or personal-care project. The current SDS, flash point, formulation, fill temperature and ventilation conditions should be combined with the bottle, pump, collar, crimp and cap sequence.
Small bottles and measured dosing
Provide the minimum and maximum fill, bottle height, base stability and neck opening. Small variations in bottle presentation can affect nozzle entry, splash and dose repeatability. The dosing route should be trialled at the lowest fill and the intended sustained output, not only at a convenient mid-range volume.
Where several fragrances are filled, define cross-contamination limits, drainability, flush media and product recovery. Tubing, seals and pumps should be reviewed for both the formulation and the cleaning method.
Pumps, crimping and capping
Supply real pump or spray closures, dip tubes, collars and overcaps. The line needs to control insertion depth, crimp or torque, bottle support and rejected closures. The closure stage can also influence how long an open filled bottle remains exposed before sealing.
The hazardous-area boundary should include the points where alcohol vapour may be released, including product supply and cleaning. Extraction and machine permissives should be assigned clearly between the equipment and facility scopes.
| Trial condition | What to verify |
|---|---|
| Smallest dose and neck | Nozzle access, splash, dose measurement and bottle stability. |
| Closure family | Pump insertion, dip-tube control, collar crimp or cap torque and rejection. |
| Product change | Drain, flush, retained fragrance, cross-contamination and restart procedure. |
| Sustained run | Open-bottle time, filling output, closure replenishment and downstream balance. |
Should every fragrance be included in the machine specification?
Yes, where it is an intended use. Formulations can differ in flash point, compatibility, viscosity, cleaning and odour carry-over. Grouping products is possible only where the technical basis and changeover method are documented.
Can the filler and perfume crimper be supplied as one machine?
Integrated or coordinated filling and closure routes can be considered. Bottle support, pump insertion, crimp dimensions, output, guarding and the classified-area requirements must be developed from actual samples.
What should a perfume filling FAT include?
Use representative bottles, pumps, collars and caps with the agreed product or safe test medium. Verify dosing, splash, open-bottle transfer, insertion, crimp or torque, rejects, changeover and the controls or interlocks included in scope.