Automatic
Automatic ATEX filling
Multi-head filling for conveyor-fed bottles and compatible flammable liquids.
View solutionChemical and solvent packaging
ATEX Filling Machines for Chemicals & Solvents
Choose filling machinery for flammable solvents, industrial chemicals, cleaners and reagents around your SDS, compatibility, vapour, static and container requirements.
Application factors
What matters when choosing your machine.
1
Flammability and vapour
Flash point, vapour release and area classification affect equipment, ventilation and operating controls.
2
Chemical compatibility
Concentration, temperature and cleaning method determine wetted parts, seals, hoses and nozzles.
3
Splash and foam
Diving nozzles, fill profiles and cut-off can improve filling of volatile or foaming liquids.
4
Static control
Container material, product transfer and line components influence grounding and bonding design.
5
Container range
Small bottles, jerrycans, pails and drums need different handling, weighing and closure stages.
6
Line integration
Capping, labelling, induction sealing and conveying must be reviewed with the classified area.
Machinery shortlist
Machine options that may suit your production.
Large volume
ATEX weigh filling
Mass-based filling for common 10–30 litre chemical packs.
View solutionCompatibility
Corrosion-resistant filling
PP, PTFE, PVC and product-specific contact routes for aggressive liquids.
View solutionQuote checklist
Send these details for a focused recommendation.
- Product SDS, chemical name, concentration and temperature
- Flash point and existing DSEAR / hazardous-area assessment
- Container material, dimensions, opening and closure
- Fill range, tolerance and required output
- Product feed, recirculation, extraction and cleaning method
- Capping, sealing, labelling, coding and finished-pack handling
FAQs
Questions about filling chemicals & solvents.
Can one machine fill both solvents and corrosive cleaners?
Only after both hazard and compatibility reviews. A shared platform may be possible, but seals, hoses, product contact parts, cleaning, vapour and changeover controls must all suit every product.
Are diving nozzles useful for chemicals?
They can help with splash, foam and vapour release for suitable containers, but nozzle material, travel and fill profile must be selected for the actual product.
Can jerrycan capping be automated?
Yes. Closure feeding, cap placement and torque control can be considered, with container stability and hazardous-area requirements included in the layout.
Your machine recommendation
Tell us what you need to fill — we’ll recommend the most suitable machine.
Send your product SDS, container details, fill range, target output and any ATEX information. You’ll receive a practical shortlist matched to your application.
☎ 01494 623015✉ sales@lancinguk.comDirect support for new machines, line upgrades and complete filling projects.
Process evidence
Translate the SDS and formulation into a filling and containment brief.
Chemicals and solvents may combine flammability, toxicity, corrosion, vapour, foam and cleaning constraints. The machinery specification should identify which hazard drives each design decision instead of treating every chemical as the same application.
Release, vapour and static
Record the fill temperature, flash point, volatility and the credible release points at the supply connection, nozzle, open container and cleaning stage. The competent DSEAR assessment should define hazardous-area boundaries and the controls used to prevent or limit an explosive atmosphere.
Earthing and bonding depend on the product, container and transfer system. Conductive drums, metal pipework, flexible hoses and plastic jerrycans require different consideration. The machine scope should state any monitoring, permissive or connection included rather than relying on an unverified operator action.
Compatibility and cleaning
Provide concentration and operating temperature for the product and cleaning media. Review tanks, pumps, meters, hoses, seals, valves and nozzles as one wetted path. A material approved for the product may still be unsuitable for the cleaning chemical or an intermediate mixture.
Define closed transfer where required, drain and recovery points, drip containment and how the safe clean state is verified. Open flushing can change the release scenario and should be included in the operating assessment.
| Trial input | Reason |
|---|---|
| Real formulation and SDS | Confirms hazard, compatibility and the operating conditions being tested. |
| All containers and closures | Checks neck access, stability, conductivity, cap handling and changeover. |
| Target quantities and sustained output | Allows the fill profile, cut-off and line balance to be assessed at the intended duty. |
| Cleaning sequence | Shows drainage, retained product, flush volume, waste route and operator access. |
Can the same filler handle a flammable solvent and a non-flammable cleaner?
Potentially, but both intended products and the cleaning/changeover mode must be included in the specification. Compatibility, recipe control, residual product, zone conditions and safe operating procedures need to be defined for each mode.
Does local extraction form part of the machine?
It may be a machine interface, a supplied hood or enclosure, a facility system or a combined scope. The quotation should name the designer, performance criteria, commissioning method and any interlock between airflow and machine operation.
What does a chemical filling FAT prove?
It can prove agreed filling, handling, alarms, interlocks, cleaning observations and performance under the declared test conditions. It does not replace the site DSEAR assessment, final area classification or installation verification.
If the application does not require hazardous-area protection, the broader chemical-machinery intent belongs on chemicalfillers.co.uk. For this site, the focus remains the point where chemical handling and ATEX requirements meet.